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Main functions:
Press EVA, solar cells, tempered glass, and backing film (materials such as TPT) into a rigid unit under high-temperature vacuum conditions.
Item No.:
HB-C3Payment:
CIF/FOBProduct origin:
ChinaColor:
WhiteShipping port:
ShangHaiLead Time:
28
1.1 Main functions of the equipment
Used for lamination and encapsulation curing of monocrystalline (polycrystalline) silicon solar cell modules.
1.2 Equipment technical specifications
Device model |
HB-C3 |
Dimensions (L×W×H) (mm) |
2560×2560×1270 |
Laminated area (mm) |
2200×2200 |
Net weight of equipment (KG) |
4800 |
Laminated height (mm) |
25 |
Required pressure (MPa) |
0.6-1.0 |
Required cooling water flow (L/h) |
480 |
power supply |
3 phase 5lines 380VAC,50HZ(GND) |
Total power of equipment (KW) |
33 |
heating method: |
Oil heating method, separate heating function and double heating function |
Temperature control method: |
PID intelligent temperature control |
Temperature uniformity in working area: |
≤±1.5℃ |
Temperature control accuracy: |
≤±1℃ |
Temperature control range: |
30℃-180℃ |
Pumping rate: |
30 liters/sec, 70 liters/sec |
Laminating time: |
6-8 minutes (including curing time) |
Operating vacuum: |
200-20Pa |
Vacuum time: |
4-6 minute |
1.3 Equipment technical characteristics
1.3.1 Security assurance:
1. Set up a safety pneumatic cylinder lock valve. When the equipment is accidentally powered off or the cover is opened in place, the upper cover will be automatically locked in the current position and will not fall. Ensure the safety of operators.
2. Set the emergency button switch, press it in case of accident, the laminator will cut off the working power, and the upper cover will remain in place. Ensure that the accident is resolved and dealt with.
3. Alarm system: set the fuel tank shortage alarm, heating over temperature alarm, vacuum failure alarm, open lid under pressure alarm, vacuum pump failure alarm, heating failure alarm, temperature measurement module failure alarm, illegal operation failure alarm, a total of 8 sets Alarm device to ensure the accuracy and normal working status and improve the yield.
4. Equipped with an emergency lid opening device, which can open the upper lid of the laminator, take out the components, and perform reprocessing in case of accidental power failure. It solves the helpless situation that the components cannot be disposed of in time due to accidental power failure for a long time.
5. The equipment control circuit completely adopts low voltage control, which is convenient for maintenance personnel to maintain on-line and improve the safety factor.
1.3.2 Structural features:
1. The touch screen can be turned to the structure. Leading technology, generous appearance, compact structure and convenient operation.
2. The sealing rubber ring is placed on top to extend the service life.
3. The balance lifting structure of the power arm makes the opening and closing action of the upper chamber more stable and safe.
4. The anti-fold structure of the rubber sheet extends the service life of the rubber sheet.
5. The structure of the heating platform is made of precision-machined thick steel plates. The perforated oil circulation system inside the platform ensures the temperature uniformity and controllability of the component packaging.
1.3.3 Application features:
It can be laminated and cured once, or laminated and cured three times. The equipment production components have strong compatibility.
1.3.4 Performance features:
1. The intelligent temperature control system makes the temperature more uniform and easier to set and control the temperature.
2. The lamination pressure can be adjusted, and the pressure can be adjusted according to the process, making the quality of the components better.
3. It can work continuously at high temperature for 24 hours.
4. The advanced touch screen operation platform makes the operation more intuitive and easy to understand. The response is faster, the performance is more stable, and the failure rate is further reduced.
5. Using a completely humanized system operation process, the whole equipment is equipped with multiple detection switches. In normal production work, the operator only needs to put the components on the heating platform and press the cover switch. This equipment It will automatically laminate, cure, and automatically open the lid, waiting for the operator to proceed to the next process.
1.4 Main equipment configuration table
1 |
Control relay |
Schneider |
|
2 |
Temperature control module |
Mitsubishi |
|
3 |
Programmable Controllers |
Mitsubishi |
|
4 |
Pneumatic Components |
AirTAC Taiwan |
|
5 |
Vacuum pump |
Sichuan Huaxin |
|
6 |
touch screen |
Taiwan Delta |
|